Theory and Processes of Formation and Sintering of Powder Materials
The paper examines factors leading to anisotropy of properties in products manufactured using lasercusing, a technology consisting in selective laser melting of metal powdered materials. The results obtained when evaluating mechanical properties of specimens made of titanium alloys Ti–6Al–4V, VT6 and heat-resistant nickel alloy Inconel 718 in different directions are presented. The study covers the microstructure of compact specimens obtained using selective laser melting, and describes dependence of their mechanical properties on workpiece orientation with relation to the unit working platform. The study of Ti–6Al–4V microsections showed that the direction of the rectangular specimen grain structure matched the growth direction, whereas thin elements with a lattice structure were made with other thermal processes due to their smaller cross section. This affected crystallization conditions and microstructure being formed: grain directions and shapes changed depending on the lattice structure element inclination.
Self-Propagating High-Temperature Synthesis (SHS)
The paper uses the method of time-resolved X-ray diffraction (TRXRD) and studies the effect of Mg + 2B mixture heating rate on the dynamics of phase formation during thermal explosion in helium environment. It was shown that MgB2 phase occurs with no intermediate compounds formed. The presence of impurity oxygen is a significant factor affecting MgB2 formation kinetics. There is no sufficient time for oxide film formation on magnesium particle surfaces at the charge mixture heating rate of 150–200 °C/min, and thus Mg + 2B = MgB2 reaction proceeds by a mechanism of reaction diffusion immediately upon magnesium melting. Synthesis products are mostly composed of MgB2 and traces of MgO at the level of 5 %. The temperature of thermal explosion is 1100 °C. At the heating rate of 30–50 °C/min, a relatively thick oxide layer grows on the magnesium surface, which inhibits melt spreading and shifts the beginning of MgB2 formation reaction by 8–9 s. Synthesis products contain MgB2 and up to 15 % of MgO. The temperature of thermal explosion is 1020 °C.
The paper studies synthesis of aluminum oxynitride (γ-AlON) under the conditions of SHS gas-statting at high pressures (10–100 MPa) of gaseous nitrogen including the mode of so-called conjoint combustion reactions (chemical furnaces). It was shown that chemical and phase compositions of combustion products, their structure and morphology of powder particles depend on the reagent ratio in the initial Al–Al2O3 mixture, as well as nitrogen pressure, combustion temperature of high-exothermic components of chemical furnaces, and type of initial reagents. The structure of γ-AlON powder particles was studied and its relation to self-propagating high-temperature synthesis conditions was found. It determines the optimum SHS parameters for Al5O6N (γ-AlON) synthesis.
Refractory, Ceramic, and Composite Materials
The paper presents a novel study of the effect of titanium carbonitride TiC0,5N0,5 doping with zirconium on the mechanism and kinetic features of contact interaction with the Ni–25%Mo melt (t = 1450 °C, vacuum 5•10–2 Pa) using the methods of electron microprobe analysis and scanning electron microscopy. It shows the basic effects of a zirconium modifying influence on dissolution, phase and structure formation processes occurring during the interaction between the Ti1–nZrnC0,5N0,5 carbonitride (n = 0,05 and 0,20) and Ni–Mo melt, and analyzes factors contributing to their occurrence. It was found that the chemical role of small zirconium additives is similar to the role of nitrogen in many respects. Experiments confirm the practical absence of zirconium and nitrogen in the K-phase composition. It was shown that the Ti0,80Zr0,20C0,5N0,5 zirconium-rich carbonitride cannot be recommended as a high melting component of a ceramic material (cermet) due to the limitations of a chemical nature.
Based on the theory of acoustic cavitation and capillary phenomena, the article considers the processes of deagglomeration and wetting of submicron particles in a metal melt under ultrasound exposure. Basic dependences were found that link the exposure time to the physical and chemical properties of particles and melt, and to acoustic radiation characteristics. Experimental and calculated time values of ultrasonic treatment of aluminum melt containing submicron particles of aluminum oxide were compared, and the obtained results were found satisfactorily fit.
Nanostructured Materials and Functional Coatings
A gravimetric method was used to study the influence of process temperature (Т) and duration (τ) on the specific mass variation of nickel and cobalt specimens during their currentless diffusion saturation with dysprosium in a liquated eutectic mixture of lithium and potassium chlorides with dysprosium chloride added (5 wt.%). The experimental results allowed to calculate the mathematical dependences Р(τ) for nickel specimens in the temperature range of Т = 773÷973 К at τ = 1÷8 h, and for cobalt specimens in the temperature range of Т = 873÷973 К at τ = 1÷7 h. Their analysis showed that the solid-state diffusion is the rate-controlling step of currentless dysprosium transfer to Ni and Co specimens. The composition of coating alloys was studied using the X-ray fluorescence spectrometer, X-ray microanalyzer, and scanning microscope. It was found that under experimental conditions, the coating forming on the nickel substrate surface consists of one structural zone, but when substrate material is cobalt, the coating consists of two structural zones. This is consistent with available literature data on the alloying of similar bimetallic systems.
Al2O3–TiO2-based coating specimens were obtained using the method of oxyfuel gas spraying of a flexible cord. The paper studies the influence of process parameters and composition of the sprayed material on the structure, composition and mechanical properties of coatings. It was shown that the increase in spraying distance and feed rate of the sprayed material leads to reduction in their density. An increased concentration of the low-melting TiO2 component preconditions a decrease in coating porosity and has no significant effect on its hardness. During measuring scratching, the Al2O3–TiO2 flame coatings formed with minimal porosity (porosity ~ 3,2 %) are characterized by cohesive fracture behavior and no substrate break up at the 90 N load applied to the indenter. The studied coatings show changes in their friction factor from 0,2 to 0,78 after 2800 counterbody revolutions (44 m of rubbing path). This is due to accumulated fatigue cracks in the coating material and its subsequent cohesive fracture through formation of large fragments that serve as an abrasive.
The paper reviews the influence of thermodiffusion copper plating of nickel-chromium stainless steel on the structure and strength properties of its soldered joint with copper. Technology features allow to obtain a functional coating with a developed microrelief which due to its higher roughness contributes to the increase in the solder flowing parameter over contact surfaces of the soldered couple due to the capillary effect. All this contributes to formation of a virtually defect-free solder structure in the soldered seam with a minimal dry joint area at its center, and makes it possible to obtain higher strength indices and tear resistance as compared to similar characteristics of a soldered specimen in the copper / copper combination.
Рецензия
ISSN 2412-8767 (Online)